LASER PROCESS AUTOMATION
Stay competitive!
The advantages of laser technology in intelligent production are obvious. What convinces most of our customers to use a laser is primarily the efficiency, quality and production flexibility it provides from the start.
For example, a growing number of companies are choosing laser welding methods as the preferred substitute for traditional techniques. The fact that laser beam welding enters new and innovative branches of industry very quickly is not without significance. It is no longer just automotive, but also battery production and light and medical industry, which are constantly striving to increase their competitiveness.
Wide range of applications
In addition to laser welding, the most dynamic growth in recent years has been in ablation technology and laser structuring.
This is by no means a case of applications traditionally associated with laser cleaning, involving the removal of rust or paint. The use of specific types of sources allows much more: selective removal of coatings, preparation of the surface for subsequent processes (e.g. painting) or surface treatment aimed at obtaining a given roughness are just some of the benefits of pulse lasers.
SO WHY A LASER?
Laser technology is currently one of the best metal processing methods available on the market. In our offer you can find solutions using laser sources in welding, 3D cutting, structuring and cleaning processes.
The completed projects have made us believe that a growing number of companies are inclined to use laser sources in their production. Therefore move on the laser processing of materials in your company now!
The main benefits:
- Time and cost savings
- High processing speed
- High quality of the final product
- Possibility of process quality control (also online)
- Easy to automate
* compared to manual TIG welding.
REALIZED LASER PROCESSES
Laser welding
Ablation and laser structuring
3D laser cutting
KEY MARKETS FOR LASER PROCESSING
Automotive
Battery industry
Glass and rubber industry
Machine engineering and equipment
Air-conditioning and energy industry
Photovoltaics
WHY RMA?
RMA is an engineering team specialised in design, selection, assembly and delivery of complex solutions for welding automation and laser processes. We are on the market for over 12 years!
We are a leading supplier of comprehensive solutions in the field of welding automation and laser processes.
We are not a standard integrator.We focus very intensively on cooperation with the customer in the area of optimal technology selection. We perform advanced tests and assist in product development. We are supported by a well equipped RMA welding laboratory and independent test and research facilities.
HOW DO WE IMPLEMENT OUR PROJECTS?
1. Meeting with the client
Do you see an area in your company where the laser would apply? Call or write us, we will be happy to talk about technology, best practices and further steps to better understand your business and expectations.
2. Testing and adaptation of technology
We know how important it is to test the technology before applying it. Our engineers will conduct process tests in the RMA Laser Technology Laboratory.
3. Preparation of an offer and draft proposal for a solution
After accepting the test results, we proceed to prepare the most optimal offer, including both the solution and comprehensive supporting services, including warranty and training.
4. Planning and designing of the solution
Time for implementation! A team of experienced constructors, automation and robotics specialists, under the supervision of a dedicated Project Manager, handle a comprehensive project implementation.
5. Acceptance and start-up
Acceptance procedures (ISO compliant) started at the stage of initial start-up, end with final acceptance at the Customer's premises.
5. Acceptance and start-up
Acceptance procedures (ISO compliant) started at the stage of initial start-up, end with final acceptance at the Customer's premises.
EXAMPLES OF LASER PROCESSES IMPLEMENTATION
Welding line for heat exchangers
Fully robotized line for laser welding of heat exchangers is an excellent example of integration of laser welding cells (equipped with oscillating and scanning heads), a real-time process monitoring and an industrial robot equipped with a dedicated double gripper.
The result of the line's operation is a finished heat exchanger (5 sizes), not requiring further manual processing.
Welding and laser cutting station
Robotised service station in the form of a production slot, using a laser welding process and 3D laser cutting.
The effect of the synergy of the robot and laser heads' work is the final product – four bent elements, connected by fillet weld, distinguished by high aesthetics of connections.
Laser cleaning station
Fully automatic laser cleaning station for glass packaging production moulds.
The system consists of an ultra short pulse nanosecond laser and a scanning head mounted on the robot arm. The applied scanning software eliminates time-consuming manual programming.
Laser cleaning station
Fully automatic laser cleaning station for glass packaging production moulds.
The system consists of an ultra short pulse nanosecond laser and a scanning head mounted on the robot arm. The applied scanning software eliminates time-consuming manual programming.
GALLERY
CONTACT US!
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